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Lead-Free Dual Wave Soldering System (Touchtone)Click:313

::Explanation


Best Cost Solution To Lead-free Manufacture

When you want to implement lead-free manufacture, SWS- series will be the best cost solution for you. Its ascendant compatibility of soldering can meet your different request.

■ Settle lead-free soldering process
■ Low running cost
■ High Automatic
■ Standard Configuration


★ Soldering system
● SUS316L soldering pot suit for lead-free soldering, and less oxide.
● Wave height control adopted with inverter, it can be set separately.
● The special spout can greatly reduce the SMD element soldering defect.
★ Flux spray system
● Equipped with self-cleaning system, maintenance-free nozzle.
● Spray fluxing system with automatic tracking function, Spray time follow PCB’s width and speed.

★ Preheating system
3 preheating zones (1.8m) can effectively improve the wetting ability especially for the large component, controlling the temperature accurately.
Slide-out modular design for heating zone, easy to maintain.

★ Conveyor system
● Conveyor system adopts stepless electronic timing system, close-loop control and steady speed.
● Enhanced finger made of special titanium alloy ,high elasticity and distortion-free.
● Subsection floating structure for conveyor system to prevent the rail from distortion.
● Direct-link structure for board-loading, tailor-made stainless chain conveyor,enable the PCB transport smoothly.
Cooling system
● Air-cooling system suit for the request of cooling M/C Installation (Cooling speed:≥10°C/sec, Cooling M/C)
★ Controlling system
● PLC controlling system, with great function and stable performance.
● Preprogram the weekly schedule turn on/off is available.
● Wave Economical circulate Mode can retrench power and solder cost.
● Creepage protector, automatic annunciator and emergency switch.

■ specifications

系统区分

Item

SWS-系列技术参数

SWS-CN系类技术参数

Conveyor system

PCB width(L×W)(mm)

Min: 80×50; Max: 400×350

Min: 80×50; Max: 400×350

Conveyor height(mm)

750±20

750±20

Conveyor speed(mm/min)

0-1800

0-1800

Conveyor angle(°C)

3-6

3-6

Available Component Height(mm)

Top 100/ Bottom 15

Top 100/ Bottom 15

Flux spray system

flux volume(L)

6

6

Solder flux flow range( ml/min)

10-100

10-100

Spray Pressure(MPa)

0.25-0.4

0.25-0.4

Exhaust Ducting Diameter(mm)

Φ250

Φ250

Exhaust Capacity(M3/min)

23/26

23/26

Preheating system

Preheating length(mm)

1800

1800

Preheating zones quantity

3

3

Preheating temperature(°C)

Room temperature -180

Room temperature -180

Preheating power( Kw)

15×0.9

3×5

Warm-up Time( min)

Approx:15min(Setting:150°C)

Approx:15min(Setting:150°C)

Thermal compensation power ( Kw)

2

Soldering system

Solder Pot Capacity( Kg)

lead-free 400

lead-free 500

Solder temperature(°C)

300

300

Solder power( Kw)

7×1.8

9×2

Wave Drive Power

1/2HP 3P 220VAC

1/2HP 3P 220VAC

Solder Pot Warm-up Time( min)

Approx.120(Setting 250°C)

Approx.120(Setting 250°C)

Cooling System

Cooling Power( HP)

3

5

Cooling Speed(°C/sec)

1.5-2.5

≥3

General

Power supply

3 phase 5wires 380V 50/60Hz

3 phase 5wires 380V 50/60Hz

Startup Power ( Kw)

Max.28

Max.34

Operation power Consumption( Kw)

approx. 10

approx. 12

Weight (Kg)

Approx.1400

Approx.2100

Dimensions (L×W×H) (mm)

4300×1350×1680

4800×1470×1730

optional Configuration


■ SWS-Series Outline Dimensions SWS-CN Series Outline Dimensions

■ Temperature profile of Lead-Free Wave Soldering System


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